Case Study: Restarting Frac Banks Efficiently and Safely

In traditional setups, restarting one frac pump can range from several minutes to 15 minutes or longer, depending on the system’s complexity. When dealing with a bank of frac pumps, restarts must be done one after the other, potentially leading to a considerable time investment in the process.

Solution

MGB PowerCELL technology aims to speed up the restart process and reduce downtime in frac operations. A recent test showed a first-time user was able
to start up the left bank of 10 frac pumps in just 2.5 minutes, demonstrating the potential for significant efficiency improvements.

Real-time video from a first-time customer:

The use of PowerCELL technology has led to the following positive outcomes:

  • A drastic reduction in startup times from hours to minutes.

  • Enhanced safety due to controlled restart processes.

  • Significant cost savings by minimizing downtime.

  • Improved operational reliability, ensuring consistent performance across all stages.

According to a first-time user, “Restarting the left bank of pumps in just 2 and a half minutes exceeded our expectations, thanks to PowerCELL. It not only improved our operational efficiency but also positively impacted our bottom line.”

The MGB PowerCELL technology allows operators to achieve unmatched efficiency, safety, and reliability levels. The system can be easily deployed without any CAPEX or equipment modifications and provides immediate benefits in terms of efficiency and safety.